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8 Factors Make
PDC Packaging Machines Better |
Our ability to customize a system to your requirements is what makes PDC shrink tunnels
an exceptional choice – and an exceptional value! As with all PDC systems, we can offer
recommendations based on your container geometry, dimensions, substrate and temperature,
as well as the line speed whether containers are empty filled, and other variables. We also have decades of experience working with the performance characteristics of all
shrink materials, so if you’re deciding between PVC, PETG, OPS and PLA, PDC material
specialists can provide objective insights that are applicable to your application.
Single Zone Shrink Tunnels
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| Available either Hot Air or Radiant |
| Power Range |
9, 12 or 18 KW |
| Length Range |
26, 36 or 46 inches |
Opening Dimensions
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| Height Range |
4 to 12 inches |
| Width Range |
5 to 9 inches |
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Dual Zone Shrink Tunnels
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| Available with both zones Hot Air or Radiant, or a combination depending on the application. |
| Power Range |
18 or 24 KW |
| Length Range |
52 or 72 inches |
Opening Dimensions
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| Height Range |
4 to 12 inches |
| Width Range |
5 to 9 inches |
Available either Hot Air or Radiant |
| Convection Hot Air Shrink Tunnels |
| Finned Tubular Heater elements provide a highly efficient, reliable and low cost means of rapidly supplying heat directly to air, which is delivered to the heat shrinkable bands or labels. |
| Radiant Infrared Shrink Tunnels |
| Radiant heat transfers directly from elements to package. Infrared radiation is transmitted by electromagnetic waves, similar to sunlight, and is independent of either direct contact or air. |
| Pre and Post Shrink Systems |
| PDC Pre-Shrink systems apply focused heat before the shrink tunnels to optimize the positioning of the shrinkband. Post-Shrink machines apply concentrated heat after the product exits the shrink tunnels to complete the shrinking of the shrink sleeve. Systems are often interfaced with the machine and include adjustable mounts, an air regulator and filter, and fused disconnect. |
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Standard Features |
Construction
- Dual Wall Construction
- Single or Dual Zones
- Re-circulating Air Flow
- Stainless Steel Construction
- Mounting Brackets
Electrical & Control
- Thermostatically Controlled
- Digital Temperature Readouts
- Solid State Controls
- Fuse Protection for all Circuits
- Status Lights for Solid State Relays, Heater Elements and Fuses
- Standard 208/240 VAC 3 ph –
Optional 440/480 or 575 VAC 3 ph amperage
varies with the size of the shrink tunnels.
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Efficiency Upgrades
- Automatic Cool Down Cycle for Longer Heater Life
General
- Made in the USA Using Off-the-Shelf Components
- Complete Documentation
- Skidding and Wrapping for Shipment
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Optional Features |
Construction
- Standsfor Shrink Tunnels – all Stainless Steel
- Zero Access Guarding - Complete Safety Enclosure with Doors Interlocked to Tunnel and Machine Function
- Locking Casters
Electrical & Control
- NEMA 4 Electrical Enclosures
- Fused Disconnect Switch
- UL Approvable Electrical Upgrade
- Battery Back-up – Allows Automatic Lifting During Power Outages with the Power/Auto-Lift Stand
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Sensors & Verification
- Product Counter – In and Out with Machine and Tunnel Stand Interlocks to Verify Product Exit used for Aerosol, Heat Sensitive or Flammable Products
- Tunnel Temperature High and Low Alarms
Efficiency Upgrades
- Adjustable Tunnel Stand for Manual Adjustments
- Power/Auto Lift Tunnel Stand - for Motorized Raising and Lowering, and Automatic Raising if the Conveyor Stops
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The KSA-70-712 is a high quality steam tunnel
that incorporates many of the engineering features which have distinguished PDC's
larger capacity tunnels and labeling systems. It is ideal for applications that demand
precise label registration
and shape conformance. It is also an excellent option for
packages involving contents that are flammable or under pressure.
The KSA-70-712 is a compact, 70" long system that precisely focuses steam onto
specific points of the shrink-sleeved packages. The tunnel has symmetrical steam
distribution tubes on each side, and each pair of tubes is externally adjustable for
steam volume, flow and rotary nozzle position. Adjustments can be made "in real time,"
without wasting time – and energy – waiting for the tunnel to cool down.
A thermostatically controlled steam chamber, available as an option, generates the
most energy-efficient steam system possible. Unlike straight pressure systems,
which waste energy by pumping large volumes of steam into the tunnel without
electronic regulation, PDC's unique control system uses only the steam required to
maintain chamber temperatures and provide optimal shrink quality.
Opening dimensions for the KSA-70 are 12" high X 7" wide. The KSA-70-712 provides
precise label registration, distortion-free graphics, and exceptional conformance to the
container shape. The system virtually eliminates the risk of container distortion.
PVC, PETG, OPS and PLA films, in gauges as thin as 40 microns, are all compatible.
The KSA-70 can process up to 200 cpm, depending on container size and shape.
Containers can be virtually any geometry, including round, oval and square, and can
be filled or empty. Where bottles are labeled empty, a heated shroud is available to
prevent condensate from dripping into empty containers. Other optional features
include an electronic temperature regulator, a powered steam venting manifold
with dampers, and a condensate diverter package.
Several levels of steam filtering provide up to culinary grade steam,
while also removing impurities. PDC can also provide a range of steam boilers
optimally sized to customer requirements.
The KSA-70 steam tunnel is an excellent choice for end-use packagers. It is ideal as
a stand-alone system, or as a supplemental "finishing zone" for a dual-zone tunnel.
It is also highly efficient as a pre or post-shrink module. The KSA-70 is equally
well-suited to contract packers who need a highly reliable and very economical
steam shrink tunnel.
Like all PDC steam tunnels and shrink labeling systems, the KSA-70 is inexpensive
to maintain throughout its long service life. Made in the USA using off-the-shelf
components, it features stainless dual wall construction.
An adjustable manifold system provides highly efficient, reliable and low cost means of rapidly supplying steam directly to the heat shrinkable sleeves. Our steam shrink tunnels provide the most uniform and distortion-free results and are particularly well suited for full body shrink labels.
Single Zone Shrink Tunnels
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| Length Range |
60 inches |
Opening Dimensions
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| Height Range |
8 to 12 inches |
| Width Range |
7 to 9 inches |
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Dual Zone Shrink Tunnels
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| Length Range |
80 inch (2) x 40 inch zones |
Opening Dimensions
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| Height Range |
10 to 12 inches |
| Width Range |
7 to 9 inches |
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| Adjustable Steam Distributors |
| PDC shrink tunnels have 4 or 5 rows of tubes on each side and each tube is externally adjustable for steam volume flow and rotary position of nozzles. This allows focused application of steam to specific points on the package and adjustments can be made without waiting for the tunnel to cool down. |
| Pre and Post Shrink Systems |
| PDC Pre-Shrink systems apply focused heat before the shrink tunnel to optimize the positioning of the shrinkband. Post-Shrink systems apply concentrated heat after the product exits the shrink tunnel to complete the shrinking of the shrink sleeve. These systems are often interfaced with the machine and include adjustable mounts, an air regulator and filter and fused disconnect. |
| Electrical Requirements |
| 120 VAC 1 ph – Optional Electronic Regulator |
Standard Features
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Construction
- Stainless Dual Wall Construction
- Single or Dual Zones
- Mounting Brackets
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Optional Features
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Construction
- Stands for Shrink Tunnels – all Stainless Steel
- Zero Access Guarding - Complete Safety Enclosure with Doors Interlocked to Tunnel and Machine Function
- Locking Casters
Electrical & Control
Efficiency Upgrades
- Adjustable Tunnel Stand for Manual Adjustments
- Cantilevered Tunnel Stand for Easy Raising and Lowering
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Special Optional Features For Labeling Empty Bottles
- Culinary Upgrades – All Stainless Steel Construction Eliminating all Copper Piping
- Heated Shroud to Prevent Condensate Drip into Empty Containers
- Steam Filter for Filtering the Steam Down to .5 Micron to Provide Culinary Grade Steam in the Tunnel, also Removes Impurities from the Steam.
- UL Approvable Electrical Upgrade
- Zero Access Guarding – Complete Safety Enclosure with Doors Interlocked to Tunnel and Machine Function
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