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New Multipacking Technology Has
3 Major Capabilities, Flexibility
August 12, 2009. Norwalk, CT. PDC International Corporation, a leading
manufacturer of tamper-evident packaging and shrink sleeve labeling machinery
for consumer and other products, has introduced the R-300 Multipacking System.
The R-300 is versatile in that it configures in three distinct and
important ways: as a multipacker, as a shrink labeler, and as a
combination multipacker / shrinklabeler for individual products.
Systems can be set up for shrink label projects, and when twin packs are needed,
product can be recirculated, twin packed through the machine and shrink tunnel and
packed off. Systems can be set up off-line, for multipacking on an “as needed” basis.
PDC Multipackers accommodate rigid packages, cartons, bottles, cans and
special shapes. Systems engineered for pharmaceutical products adapt easily to
boxes, bottles and blister-packs. These systems are equally suitable when packages
are identical, and when they are different in type and size, such as when introductory
offers are packaged with standard product.
Multipacking using the R-300 produces high product visibility, with the shrink sleeve
a powerful tool for marketing the products as an appealing and convenient unit.
Printed sleeves also eliminate the need to orient the product within the pack and
cover individual bar codes, avoiding incorrect scanning.
For difficult applications the R-300 is integrated with special product handling that
groups and orients the products in dual counter-rotating timing screws, then hands
them off to servo-controlled gripper belts. This allows precise product handling and
best-possible presentation of the packages for sleeving.
Optional features include modules for imparting precise vertical and horizontal
perforation, cutoff registration, stainless steel construction and componentry,
and splice-on-the-fly accumulators. Auxiliary equipment that can be supplied with
the R-300 includes conveyors, shrink tunnels and integral inspection modules.
R-300 systems have the substantial advantage of running thinner gauge material,
1.5 to 2 mils (40 to 50 micron) at high speeds, over extended periods. PETG, PVC,
OPS and PLA films (including freezer grades) are all well-suited for R-300 application.
Operators can switch efficiently between jobs, thanks to PDC’s proprietary
tool-less changeover. Like all PDC equipment, the R-300 Series uses off-the-shelf
components to minimize the costs of maintenance over time. Systems are fully
enclosed, with static eliminators, and available zero-access guarding.
PDC also provides contract multipacking services for prototype and
test market applications.
For more information, contact Gary Tantimonico at PDC International, Norwalk, CT
203-853-1516 or sales@pdc-corp.com.
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High-Speed Perforation Technology
Enhances Product Integrity, Shelf Life
July 7, 2009. Norwalk, CT. PDC International Corporation, a global manufacturer of
equipment and systems for applying heat shrinkable tamper-evident neck bands and
labels, has announced commercialization of a unique, proprietary technology for
precision venting the junction of bottle-necks and caps on full range of containers,
including hospitality-sizes such as those used for room service and in mini-bars,
as well as on gift packs and sample sizes. The venting allows evaporation of
moisture and prevents cap corrosion and potential of contamination by
organic growth.
The technology was originally developed for a project with H.J. Heinz (Pittsburgh, PA)
and is particularly important for products that have long shelf lives, those that are shipped
to humid destinations, and those slated for overseas shipment or extended storage.
The new PDC perforation system is an easy retrofit to existing packaging equipment,
including PDC's tamper-evident neck banding machinery, shrink sleeve labelers and
multi-packers. It operates at line speeds up to 400 bpm with sleeve diameter capacity
between 1.5” and 7”. A broad range of food and beverage products are excellent
candidates for the system that works with PVC, PETG, OPS and PLA films.
Like all PDC packaging systems, the PDC perforation module was designed
using off-the-shelf, readily available components.
The H. J. Heinz Company is one of the world’s leading producers of Ketchup and
Sauces; Meals and Snacks; and Infant/Nutrition products. The Company has a
world-class portfolio of powerful brands, with 150 brands holding number-one and
number-two positions across five continents and in more than 50 countries.
Heinz has more than $10 billion in global sales as of Fiscal 2008, and a
market capitalization of approximately $15 billion.
For more information, contact Gary Tantimonico at PDC International,
Norwalk, CT 203-853-1516 or sales@pdc-corp.com.
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Small Steam Tunnel Offers Lean, Efficient Stand-Alone
Performance . . . also Ideal as a “3rd Zone” for a Dual-Zone System
April 14, 2008. Norwalk, CT. PDC International Corporation, developer-manufacturer
of steam, infrared and convection shrink tunnels, has expanded its product family with
the addition of a single-zone, manually-operated shrink tunnel. Most notable: The new single-zone tunnel is a high quality steam tunnel that
incorporates many of the engineering features (such as proprietary nozzle positioning
technology and dual-wall stainless steel construction) which have distinguished PDC’s
larger capacity tunnels and labeling systems. The a single zone system precisely focuses the application of heat. This minimizes
energy use, optimizes container appearance, and minimizes the risk of container
distortion. There are five rows of steam distribution tubes on each side and each
is externally adjustable for steam volume. With its optional Electronic Regulator, tunnel temperatures are self-monitoring,
and adjust continuously to compensate for the “thermal loads” of incoming product.
This is particularly important with full and cold containers. The single-zone shrink tunnel is a moderate speed system, operating up to 100 cpm.
It can be used without an electronic regulator for highest-flexibility, manual control.
Containers can be filled or empty, and virtually any geometry, including round,
oval and square packages. PVC, PETG, OPS and PLA films, in gauges as thin
as 40 micron, are compatible. Optional equipment includes cantilevered tunnel stand for easy raising and lowering,
a powered steam venting manifold with dampers, and condensate diverter package.
Steam filtering down to .5 micron provides culinary grade steam while removing
impurities. The single-zone steam tunnel is an excellent alternative for end-user packagers
and contract packers who want a highly reliable, and very economical shrink tunnel.
It is ideal as a stand-alone system, or as a supplemental “third zone” for a dual-zone
tunnel. It is also a highly efficient as a pre or post-shrink module. Opening dimensions
for the are 4-12” in height and 5 to 7” in width, depending upon the application.
Like all steam tunnels and shrink sealing systems provided by PDC, the single-zone
tunnel is manufactured using many readily-available, off-the-shelf components. This
assures that the system will be easy and inexpensive to maintain throughout its long
service life. For more information, contact Gary Tantimonico at 203-853-1516 or
sales@pdc-corp.com. PDC Corp. Norwalk, CT.
Download Word Doc | Download Photo
Information on other PDC steam tunnels here.
High-Speed Shrink Sealer Delivers True “24/7” Operation
March 18, 2008. Norwalk, CT. PDC International Corporation, a leading developer and
manufacturer of tamper-evident packaging and labeling machinery, has introduced the
90 Series high-speed shrink sealer, an advanced new in-line applicator that combines high
throughput rates (up to 500 containers per minute) with true “zero shutdown” performance.
Systems will run as slowly as 200 cpm to synchronize with slow-downs on processing systems.
90 Series high speed shrink sealers apply bands .375 inches to 3.0 inches (10 to 75 mm)
diameter and .625 inches to 8 inches high, making them suitable for a broad range of products.
Monolayer and multilayer PVC, PETG, PLA, and OPS films, in gauges as thin as 40
micron, (1.5 mil) are compatible, depending on throughput rate and cap configuration.
PDC ‘s Reel Changeover feature makes this critical function automatic, eliminating
downtime for operator action, and allowing a second reel of material to be loaded while
operation progresses at normal speed. A detection feature senses when the initial reel
is spent and automatically engages the new reel.
Standard features of the 90 Series high-speed shrink sealer include stainless steel frame
and covers, NEMA 4 enclosures, Allen-Bradley PLC with touch-screen interface, and
static eliminator. Systems are supplied with complete tooling.
There are sensors for low material and film feed irregularity, and available sensors for
imprint and bar code verification. As with all PDC shrink sealer systems, conveyors
and heat tunnels can be provided as part of the package.
The 90 Series high-speed shrink sealer interfaces easily with PDC’s Smooth Diversion
Inspection / Ejection System, which confirms the location of bands and gently diverts
any imperfect packages without disrupting operation.
The PDC 90 Series high-speed shrink sealers is UL and CE approved. As with all
PDC systems, the use of readily available components minimizes operation costs
and difficulties throughout the system’s long service life.
For more information, contact Gary Tantimonico at PDC International, Norwalk, CT
203-853-1516 or sales@pdc-corp.com or visit www.pdc-corp.com
* OEE (Overall Equipment Effectiveness) is a common manufacturing metric for measuring the
overall production efficiency of a machine (or of a production line or cell.)
Download Word Doc | Download Photo
Information about other PDC shrink sealers here.
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