New sleeve labeler is the first to provide high-res graphics on dairy, deli, and beverage cups. Labeling systems for contract packers, food & beverage or vitamin supplement companies.  
News How to Reach Us Site Map
Home
Tamper Evident Machinery
Shrink Labeling
Shrink Tunnels
Stretchsleeving
Multipacking
Inspection System
Industries Served
Food and Dairy
Pharmaceutical
Beverages
Personal Care
Industrial
Customers Comment
Contract Sleeving
Trade Shows
Trade Press
Library

News
 


PDC SPRING 2010 TECHNICAL CONFERENCE

PDC continued its 15-year tradition of technical and R&D conferences in
March, 2010
with a two-day meeting at its US manufacturing and engineering
facility.  Including engineers and a cross section of disciplines within the company,
these conferences are held alternately in Norwalk, Connecticut and at PDC
Europe in Montdidier, France.

Primarily intended to focus on specific R&D projects and new system launches,
the conferences also facilitate cross-Atlantic knowledge transfer regarding
market trends, product successes and best practices.  This event focused on
the refinement of the very successful recent introduction of the PDC R-200
Evolution Shrinklabeler.  Occupying an important niche in both speed capability
and price point, the R-200 has been well received, delivering very high value to
PDC’s customers. 

Spring Technical Conference 2010

The Spring 2010 Technical Conference allowed the engineering, technical and sales
staff to review machine builds to date in great detail, and to select key assemblies for
refinement and added features, all with the goal of keeping the sell price unchanged. 
PDC will deliver even more performance, improved user-friendliness and even more
value in the next generation of  R-200 Evolution Shrink labelers.

PDC believes that cooperative R&D, with the input of leaders from all disciplines
within the company, will continue to allow PDC to produce cutting edge, high
performance products, competitive in today’s global marketplace.  The next
generation of R-200 Shrink labeler will be introduced at PackExpo Chicago this
October and at Emballage in Paris in November.

NEW VIDEOS SHOW THE OPERATION OF PDC SYSTEMS

HOT AIR SHRINK TUNNEL DELIVERS "STEAM" PERFORMANCE,
EXCEPTIONAL CONTROL, ENERGY EFFICIENCY

Who benefits? 
Food and beverage processors; blowmolders, contract packagers,
powder producers or pharmaceutical applications demanding high sleeve
shrink quality; and other products where steam is not usable – or available. 

Norwalk, CT.  PDC International Corp., a manufacturer of some of the industry’s
most popular shrink tunnels, has introduced the “Ambiance” Hot Air™ Shrink Tunnels.
These dry-heat tunnels were engineered and field-tested in conjunction with PDC Europe,
in Montdidier, France, with successful installations throughout Europe and the Americas.   
Based on twenty years of heat tunnel experience, they are ideal for shrink sleeve
labels and multi-packs.

PDC Ambiance shrink tunnels use a combination of three dry heat technologies:
re-circulating hot air, blown hot air and PDC’s proprietary “SPAF” system, which injects
cool air into the sleeve, controlling the areas of greatest shrink.  Ambiance produces highly
consistent “steam-like” results where the use of steam is impractical or unavailable. 

Ambiance provides perfect control of the sleeve temperature, from room temperature
to shrink temperature.  Highly efficient and low in wattage, Ambiance only warms
re-circulated air when required, resulting in large energy savings.  Shrink temperatures
and heat application are precisely controlled, enabling the sleeve to conform perfectly
to the container. 

Sixteen directed nozzles are arranged in a precise, “ascend” profile for greatest control. 
Heating elements are electronically regulated from 3kW to 18 kW, custom to the application. 
Tunnel temperatures are self-monitoring, and adjust continually to

compensate for the “thermal loads” of incoming product and prevent container distortion. 
This is particularly important with full and chilled containers.  

Ambiance tunnels provide exceptional flexibility performing over a wide temperature
range, and are compatible with all major films, including PVC, PET, OPS, PLA and
OPP, in gauges as thin as 40 microns.  Settings are easy to implement and repeat,
for quick and precise changeovers.  Systems are available in painted steel construction
and all have robust insulation.  Double skin on the doors and exterior walls provides
a cool surface and insures operator safety. 

Optional equipment includes conveyor with adjustable speed motor, and a powered
tunnel stand that raises and lowers easily.

Each Ambiance tunnel can shrink up to 200 containers per minute, depending upon
the container configuration.  They are an excellent alternative to steam for primary
shrink sleeving.  The tunnels accommodate products up to 5.5” in diameter and
12.5” in height.

PDC International also manufactures a full line of shrink sleeve applicators for
shrink labeling and tamper evident banding applications, as well as a full line of
dry heat and steam shrink tunnels.

For more information, contact sales@pdc-corp.com,
or click here for an FAQ on shrink tunnels.

TAMPER-EVIDENT SHRINKBANDER FOR
FOOD AND DAIRY TUBS IS FLEXIBLE, COMPACT

Norwalk, CT.  PDC International Corporation, a developer and manufacturer of
tamper-evident packaging and labeling machinery, has introduced the F-160
Evolution Shrinkbander, a flexible system for applying shrinkbands around the
lids of tapered and straight-wall tubs.  Fully mechanical, these systems do not
use vacuum, pneumatics or spinning knives.

Based on refinement of PDC’s successful existing patents, the F-160 Shrinkbander
uses dual servos for product handling and sleeve feeding.  Compact components
create a small machine footprint; the fully enclosed, stainless steel version of the
system is ideally suited to easy wash-down.

F-160 shrinkbanders apply tamper evident bands 1 to 2.3 inches (25 to 60 mm)
in height, and 2.5 to 6.75 inches (63 to 172 mm) in diameter to tubs and containers
used for dairy spreads, ice cream, oatmeal, prepackaged delicatessen foods,
cultured products, yogurt and dessert toppings. 

F-Series shrinkbanders are manufactured in three standard models with line speeds
ranging from 30 to 400 cpm, depending on container dimensions.  Systems have a
touch screen interface, static eliminator, and low material sensor.Other standard
features include full safety enclosure, heavy-duty mechanical construction,
Mitsubishi PLC control and servos, tool-less changeover, keyed run/jog switch
and upstream photo-eyes.  Systems also have motorized material unwind,
and material-out sensors.            

F-160 shrinkbanders can be customized with additional sensors, solid stainless
steel construction, Allen-Bradley PLCs and Touch Screens, power transformers
and motorized height adjustment.

PDC machines are compatible with petroleum-based and sustainable films,
including PVC, PET, PETG, OPS and PLA films in gauges as thin as 40 micron,
(1.5 mil) depending on throughput rate and cap configuration.

PDC F-Series shrinkbanders are built to UL standards.  As with all PDC systems,
they use off-the-shelf components to minimize operational costs and downtime
throughout the system’s long service life.

For more information, contact sales@pdc-corp.com.

STEAM TUNNEL WITH INTEGRATED STEAM GENERATOR
IS A UNIQUE AND COMPLETE "STAND ALONE" SYSTEM

Who benefits?
Contract packers, blowmolders, and food and beverage companies
who need an economical steam shrink tunnel for heat-shrinkable sleeve labels,
but who do not have in-plant steam.

Norwalk, CT.  PDC International Corporation, developer-manufacturer of steam,
infrared and convection shrink tunnels, has expanded its product family with the
addition of the KST 55 steam tunnel with Integrated Steam Generator.    

Most notable:  The new PDC KST 55 is a high quality steam tunnel that incorporates
many of the engineering features (such as proprietary nozzle positioning technology
and dual-wall stainless steel construction) which have distinguished its larger capacity
tunnels and labeling systems.  Mounted on the stainless tunnel frame is a compact steam
generator fully plumbed for production, eliminating the need for external steam sources.

The KST 55 is a single zone system that precisely focuses the application of heat. 
This minimizes energy use, optimizes container appearance, and minimizes the risk
of container distortion.  There are five rows of steam distribution tubes on each side,
and each is externally adjustable for steam volume. 

With the optional Electronic Regulator, tunnel temperatures are self-monitoring and
adjust continuously to compensate for the “thermal loads” of incoming product. 
This is particularly important with full and cold containers.   

The KST 55 is a moderate speed tunnel, operating up to 100 cpm.  It can be used
without an electronic regulator for highest-flexibility, manual control.  Containers can
be filled or empty, and virtually any geometry, including round, oval and square packages. 
PVC, PETG, OPS and PLA films, in gauges as thin as 40 micron, are compatible.

For higher speeds, PDC also offers the KST 80, a Dual Zone 80” Steam Tunnel
which can also be built with an integrated steam generator.

Optional equipment includes conveyor, cantilevered tunnel stand for easy raising
and lowering, a powered steam venting manifold with dampers, and condensate
diverter package.  Steam filtering down to .5 micron provides culinary grade steam
while removing impurities.   

The KST steam tunnel with integrated steam generator is an excellent alternative
for end-user packagers and contract packers who want a highly reliable and very
economical steam shrink tunnel.  It is ideal as a stand-alone system, or as a
supplemental “third zone” for a dual-zone tunnel.  It is also a highly efficient as
a pre or post-shrink module.  Opening dimensions for the KST 55 are 4-12” in
height and 5 to 7” in width, depending upon the application.

Like all steam tunnels, and shrink labeling systems provided by PDC, the KST 55
is manufactured using many readily-available off-the-shelf components.  This assures
that the system will be easy and inexpensive to maintain throughout its long service life.

For more information, contact sales@pdc-corp.com.

PDC INTRODUCES TAMPER EVIDENT SHRINK SLEEVER / LABELER
THAT DOES THE WORK OF MULTIPLE SYSTEMS

PDC International Corp., a world leader in tamper evident technology, has introduced
a shrink sleeve and labeling system for manufacturers doing continuous production,
and contract sleevers who need equipment with the broadest range of capability.

The new 60 Series Evolution Shrinksealer applies both full-height bodysleeves
and
tamper evident banding.   It is based on refinements in PDC’s successful
existing patents for field-proven shrink sealers.  Among its distinctive features is
the use of two servos for product handling and sleeve registration.  The advantage
of this is exceptional system flexibility, and low capital expense. 

The 60 Series are dual-use, mid-speed packaging systems.  Used for Shrink sleeve
labeling
, they apply full height bodysleeve labels with primary graphics, and are
compatible with jars, bottles and products of all types.  The sleeve label can be designed
to extend up over the cap, with a horizontal perforation for consumer tamper evidence. 

Used for Tamper Evident Banding, the 60 Series applies shrink sleeves as neck bands
around the upper portion of a container and its closure, or as full height safety seals. 
The full body, clear sleeves protect the primary label and container, and cover the closure. 
They are popularly used for vitamins and similar products.   

60 Series machines operate at 50 to 170 cpm (containers per minute) with maximum
speeds dependent on the package dimensions.  Sleeve diameter range is .375 to 3.25
inches (10 - 83 mm).  Sleeve height range is .625 to 8 inches (15 -200 mm). 

PDC machines are compatible with all petroleum-based and sustainable films,
including PVC, PET, PETG, OPS and PLA films. 

Standard features of the 60 Series Evolution include full safety enclosure,
heavy-duty construction, Mitsubishi PLC control and servos, keyed run/jog switch
and upstream photo-eyes.  Systems also have motorized material unwind, and
material-out sensors.  For customers who use the 60 Series for both shrink
sleeve labeling and banding, changing between these formats is simple and quick,
thanks to PDC’s Tool-less change-over.

60 Series systems can be customized with additional sensors (film applicators,
splice detection, imprint verification, etc.) as well as Allen-Bradley PLCs and
Touch Screens, power transformers and motorized height adjustment.

Like all PDC packaging systems, the 60 Series was designed using off-the-shelf,
readily available components, assuring that both uptime, and the total cost of
ownership, remain low throughout the system’s long service life.  Systems
incorporate field-proven controls technology, and can be UL approved.  

Demonstrations and prototypes can be arranged at PDC headquarters,
which features extensive R&D capabilities and the ability to run a broad range
of films and production speeds.

PDC President Neal Konstantin was recently interviewed by Packaging World
magazine regarding the new Evolution Model 60 tamper-evident shrinksealer and shrink
sleeve labeler. This flexible machine is ideal for manufacturers doing continuous production,
and for contract packagers who need equipment with a broad range of capabilities.
SEE THE VIDEO

For more information, contact sales@pdc-corp.com.

NEW MULTIPACKING TECHNOLOGY HAS
3 MAJOR CAPABILITIES, FLEXIBILITY

Who Benefits?

  • Producers of foods, OTC pharmaceuticals, health and beauty aids,
    and household products
  • Manufacturers who supply club stores
  • Marketers who want to combine different products for promotions
  • Producers who want to bring multipacking operations back in-house,
    saving transportation and handling costs on low margin
    club store business

August 12, 2009. PDC International Corporation, a leading manufacturer of
tamper-evident packaging and shrink sleeve labeling machinery for consumer
and other products, has introduced the R-300 Multipacking System. 

The R-300 is versatile in that it configures in three distinct and
important ways:  as a multipacker, as a shrink labeler, and as a
combination multipacker / shrinklabeler for individual products. 

Systems can be set up for shrink label projects, and when twin packs are needed,
product can be recirculated, twin packed through the machine and shrink tunnel and
packed off. Systems can be set up off-line, for multipacking on an “as needed” basis.

PDC Multipackers accommodate rigid packages, cartons, bottles, cans and
special shapes. Systems engineered for pharmaceutical products adapt easily to
boxes, bottles and blister-packs. These systems are equally suitable when packages
are identical, and when they are different in type and size, such as when introductory
offers are packaged with standard product.    

Multipacking using the R-300 produces high product visibility, with the shrink sleeve
a powerful tool for marketing the products as an appealing and convenient unit.  
Printed sleeves also eliminate the need to orient the product within the pack and
cover individual bar codes, avoiding incorrect scanning.

For difficult applications the R-300 is integrated with special product handling that
groups and orients the products in dual counter-rotating timing screws, then hands
them off to servo-controlled gripper belts. This allows precise product handling and
best-possible presentation of the packages for sleeving.

Optional features include modules for imparting precise vertical and horizontal
perforation, cutoff registration, stainless steel construction and componentry,
and splice-on-the-fly accumulators. Auxiliary equipment that can be supplied with
the R-300 includes conveyors, shrink tunnels and integral inspection modules.

R-300 systems have the substantial advantage of running thinner gauge material,
1.5 to 2 mils (40 to 50 micron) at high speeds, over extended periods. PETG, PVC,
OPS and PLA films (including freezer grades) are all well-suited for R-300 application.  

Operators can switch efficiently between jobs, thanks to PDC’s proprietary
tool-less changeover.  Like all PDC equipment, the R-300 Series uses off-the-shelf
components to minimize the costs of maintenance over time.  Systems are fully
enclosed, with static eliminators, and available zero-access guarding.   

PDC also provides contract multipacking services for prototype and
test market applications.

For more information, contact sales@pdc-corp.com.

HIGH-SPEED PERFORATION TECHNOLOGY
ENHANCES PRODUCT INTEGRITY, SHELF LIFE

Who Benefits?

Manufacturers of foods, condiments, beverages and vitamin supplements;
also contract packers who serve the hospitality industry . . .  or who want to
expand their business with a unique, retrofit system that instantly delivers
a distinct, competitive advantage

July 7, 2009. Norwalk, CT.  PDC International Corporation, a global manufacturer
of equipment and systems for applying heat shrinkable tamper-evident neck bands
and labels, has announced commercialization of a unique, proprietary technology for
precision venting the junction of bottle-necks and caps on full range of containers,
including hospitality-sizes such as those used for room service and in mini-bars,
as well as on gift packs and sample sizes.  The venting allows evaporation of
moisture and prevents cap corrosion and potential of contamination by organic growth.

The technology was originally developed for a project with H.J. Heinz (Pittsburgh, PA)
and is particularly important for products that have long shelf lives, those that are shipped
to humid destinations, and those slated for overseas shipment or extended storage. 

The new PDC perforation system is an easy retrofit to existing packaging equipment,
including PDC’s tamper-evident neck banding machinery, shrink sleeve labelers and
multi-packers.  It operates at line speeds up to 400 bpm with sleeve diameter capacity
between 1.5” and 7”.  A broad range of food and beverage products are excellent
candidates for the system that works with PVC, PETG, OPS and PLA films. 
Like all PDC packaging systems, the PDC perforation module was designed
using off-the-shelf, readily available components. 

The H. J. Heinz Company is one of the world’s leading producers of Ketchup and
Sauces; Meals and Snacks; and Infant/Nutrition products.  The Company has a
world-class portfolio of powerful brands, with 150 brands holding number-one and
number-two positions across five continents and in more than 50 countries.

Heinz has more than $10 billion in global sales as of Fiscal 2008, and a market
capitalization of approximately $15 billion.

For more information, contact sales@pdc-corp.com.

PDC APPOINTS MANAGER FOR WESTERN REGION

February 2, 2009. PDC International Corporation, has named Dan Capell
as its Western Regional Sales Manager.  He will manage PDC’s western
regional office in Anaheim, CA.

Mr. Capell will serve existing customers and develop new relationships throughout
the western United States.   Dan has more than 30 years experience in the
development and implementation of shrink sleeve and tamper evident labeling
systems for a broad range of products.  Like PDC, his strongest credentials are within
the pharmaceutical, food, beverage, dairy, household and personal care industries.    

“We’re pleased to have Dan on board”, said  Gary Tantimonico, Vice President
of Operations.  “He has a proven track record of sales success and customer
relationship experience.  We are confident that he will serve our established base
of customers and further differentiate PDC as the supplier of choice for heat shrink
labeling and tamper-evident banding equipment."

PDC engineers and manufactures rugged, east to maintain packaging machinery for
customers worldwide.  The company recently commemorated its 40th anniversary with
a major expansion of its world headquarters facility in Connecticut.

INTEGRATED CUSTOMER SERVICE AND OPTIMIZED WORKFLOW
ARE DRIVERS FOR NEW PDC HEADQUARTERS

Labeling Systems; Sleeve Labeler; Shrinksleeve Labeling

New Facility Opening Coincided with 40th Anniversary
and PMMI Regional Meeting.

Summer, 2008.  “This expansion," says PDC President Neal Konstantin,
“was our chance to take a fresh, ‘clean-slate’ approach to our facility
and our future. Reorganizing our operation positions PDC for the global
marketplace in which we now compete.”

Labeling Systems; Sleeve Labeler; Shrinksleeve Labeling
Labeling Systems; Sleeve Labeler; Shrinksleeve Labeling

An inaugural reception for customers, vendor partners and PDC Europe took
place June 14. The newly expanded headquarters complex opened just prior to
the northeast region PMMI (Packaging Machinery Manufacturers Institute)
meeting that PDC hosted on June 18.

Among the highlights:

  • Engineering and administrative space have been doubled.
  • The primary manufacturing floor has been re-engineered using advanced
    “lean” and value stream mapping techniques.
  • Sheet metal fabrication and machining operations, formerly in rented,
    adjunct facilities, have been brought in-house for greatly enhanced work flow,
    and tighter cost control.
  • Cellular manufacturing has been introduced as a primary strategy for
    optimizing precision in machinery and subassemblies, improving workflow,
    eliminating waste and reducing delivery times.
  • Customer service, a conerstone of PDC’s reputation, has been centralized to
    every department within the company. Fully integrating customer service into
    operations strengthens our ability to serve customers and gives us a
    significant competitive advantage.
  • Aftermarket service and parts departments have been integrated with engineering
    and process planning for best-possible customer responsiveness and execution.
  • New offices for sales and finance were designed to make them customer-friendly,
    and an integral part of our Total Engineered Solutions approach.
  • New equipment, including a large state-of-the-art steam boiler similar to those
    customers use, will serve 3 important goals: support steam tunnel R&D, enhance
    our contract sleeving capabilities, and provide extended testing capacity for
    customer systems.
  • Every decision, from architecture and materials to HVAC and lighting has been
    made with the goal of sustainability and minimization of total carbon footprint.

Labeling Systems; Sleeve Labeler; Shrinksleeve Labeling

“Our investment in this facility,” says Konstantin, “reflects our faith in PDC’s technologies,
in our exceptional team of professionals, and in the strength of our customer base.
We believe it is what we’ll need to compete successfully on our increasingly global stage,
well into this century.”

For more information, contact sales@pdc-corp.com.

Labeling Systems; Sleeve Labeler; Shrinksleeve Labeling

f'REAL FOODS CHOSE THE PDC R-300 CUP LABELER
FOR PRECISION LABELING OF TAPERED CUP PRODUCTS

May 2, 2008.  R Series Shrinklabelers have the unique capability to run thin gauge
banding materials – 1.5 to 2 mils (40 to 50 micron) and are ideal for foods and beverages.
Designed to apply PVC and PETG sleeves, the R-300 provides precise label application
and extremely reliable performance for extended periods.

F’REAL Foods (Orinda, CA) switched from preprinted cups to shrink sleeves for its
10-oz cups of frozen dairy products - milkshakes, cappuccinos and smoothies – as a way
to differentiate their products using high-resolution graphics, gravure printed in nine colors.

What earned PDC the project, according to f'REAL Director of Operations Jens Voges,
was the distinctive ability of the R Series to accommodate freezer-grade PVC film.
(The tapered cups must withstand the -20oF environment of an ice cream freezer.)

F’REAL also preferred a domestic equipment supplier with which they could work closely
to accommodate the container and achieve the desired throughput rate. Cups are sleeved
upside down at about 250 cpm.

The format has not only been successful, but “groundbreaking,” according to Voges.
F’REAL is the only full-body, printed shrink sleeve on a frozen product. Its silver metal
cup look has strong consumer appeal. And, according to Voges, the sleeves make the
cups more rigid, and therefore easier to handle during production.

In addition to the Model R300 sleeve labeler, PDC also supplied two KST 80”
steam tunnels for the project.


F’REAL products are sold in more than 3,000 retail locations.

For more information, contact sales@pdc-corp.com.

SMALL STEAM TUNNEL OFFERS LEAN,
EFFICIENT STAND-ALONE PERFORMANCE . . .
ALSO IDEAL AS A "3rd ZONE" FOR A DUAL-ZONE SYSTEM

Who benefits?  Contract packers, food and beverage companies; firms that need a very
economical steam tunnel to run heat shrinkable sleeve labels and tamper evident bands. 

Also, testing laboratories and packaging development companies who want a
flexible tunnel that allows manual control over all process parameters.

April 14, 2008.  PDC International Corporation has expanded its product family with the
addition of a single-zone, manually-operated shrink tunnel.    

Most notable:  The new single-zone tunnel  is a high quality steam tunnel that incorporates
many of the engineering features (such as proprietary nozzle positioning technology and
dual-wall stainless steel construction) which have distinguished PDC’s larger capacity
tunnels and labeling systems.  

The a single zone system precisely focuses the application of heat.  This minimizes
energy use, optimizes container appearance, and minimizes the risk of container distortion. 
There are five rows of steam distribution tubes on each side and each is externally
adjustable for steam volume. 

With its optional Electronic Regulator, tunnel temperatures are self-monitoring, and adjust
continuously to compensate for the “thermal loads” of incoming product.  This is particularly
important with full and cold containers.   

The single-zone shrink tunnel is a moderate speed system, operating up to 100 cpm. 
It can be used without an electronic regulator for highest-flexibility, manual control. 
Containers can be filled or empty, and virtually any geometry, including round, oval
and square packages.  PVC, PETG, OPS and PLA films, in gauges a thin as 40 micron,
are compatible.

Optional equipment includes cantilevered tunnel stand for easy raising and lowering,
a powered steam venting manifold with dampers, and condensate diverter package. 
Steam filtering down to .5 micron provides culinary grade steam while removing impurities.   

The single-zone steam tunnel is an excellent alternative for end-user packagers and
contract packers who want a highly reliable, and very economical shrink tunnel.  It is
ideal as a stand-alone system, or as a supplemental “third zone” for a dual-zone tunnel. 
It is also a highly efficient as a pre or post-shrink module.  Opening dimensions for the
are 4-12” in height and 5 to 7” in width, depending upon the application.

Like all steam tunnels, and shrink labeling systems provided by PDC, the single-zone
tunnel is manufactured using many readily-available, off-the-shelf components.  This
assures that the system will be easy and inexpensive to maintain throughout its
long service life.

For more information, contact sales@pdc-corp.com.

SHRINKSEALER DELIVERS TRUE "24/7" OPERATION, AND HIGH SPEEDS

Downtime is something that can never be recovered.    
And increasingly, operators of food, beverage, pharmaceutical and “health niche”
product lines want packaging systems that perform free of shut-down.

Now, PDC has introduced a high-speed Shrinksealer with true “24/7” capability to
meet this demand.  Named the Series 90, it was engineered for highest OEE* rankings
in all 3 categories: uptime, performance, and quality of product produced.

March 18, 2008.  PDC International Corporation has introduced the 90 Series Shrinksealer,
an advanced new in-line applicator that combines high speeds (up to 500 containers per minute)
with true “zero shutdown” performance.   Systems will run as slowly as 200 cpm to synchronize
with slow-downs on processing systems.

90 Series Shrinksealers apply bands .375 inches to 3.0 inches (10 to 75 mm) diameter and
.625 inches to 8 inches high, making them suitable for a broad range of products. Monolayer
and multilayer PVC, PETG, PLA, and OPS films, in gauges as thin as 40 micron, (1.5 mil)
are compatible, depending on throughput rate and cap configuration.   

PDC ‘s Reel Changeover feature makes this critical function automatic, eliminating downtime
for operator action, and allowing a second reel of material to be loaded while operation
progresses at normal speed.  A detection feature senses when the initial reel is spent
and automatically engages the new reel. 

Standard features of the 90 Series include stainless steel frame and covers,
NEMA 4 enclosures, Allen-Bradley PLC with touch-screen interface, and static eliminator. 
Systems are supplied with complete tooling. 

There are sensors for low material and film feed irregularity, and available sensors for
imprint and bar code verification.   As with all PDC shrink sealing systems, conveyors
and heat tunnels can be provided as part of the package. 

The 90 Series interfaces easily with PDC’s Smooth Diversion Inspection / Ejection
System, which confirms the location of bands and gently diverts any imperfect packages
without disrupting operation.   

PDC 90 Series Shrinksealers are UL and CE approved.  As with all PDC systems,
the use of readily available components minimizes operation costs and difficulties
throughout the system’s long service life.

* OEE (Overall Equipment Effectiveness) is a common manufacturing metric for measuring
the overall production efficiency of a machine (or of a production line or cell.)

For more information, contact sales@pdc-corp.com.

NEW SLEEVE LABELER IS "FIRST" TO PROVIDE HIGH-RES GRAPHICS
ON DAIRY, DELI, BEVERAGE CUPS

January 22, 2007.  PDC International Corporation has introduced the R-Series Cup
and Tub Shrink Labeling System for the application of shrink sleeve labels to tapered
and conical containers such as those used for dairy, deli or beverage products.

Shrinksleeve labeling provides super high quality and gloss graphics which have not been
possible with traditional offset printing.  Speeds are up to 300 cups per minute.

The R-Series Cup and Tub Labeler handles round, oval and square tubs, while maintaining
side-to-side graphic orientation.  Cups are fed upside down into the sleeve applicator,
a unique handling configuration which eliminates product backlog and shingling.

PDC’s R-Series can also label bottles and other packages in addition to cups and tubs,
which gives the system unprecedented versatility – and users a fast return on
their investment.

Systems can be customized with container static reduction systems,
hold-down belts and blow-off dryers.  

For more information, contact sales@pdc-corp.com.

NEW SHRINK LABELING SYSTEMS PROVIDE MAXIMUM FLEXIBILITY
IN SPEED, CONTAINER, LABEL MATERIAL

Who Benefits? Contract packers, food / beverage and vitamin / supplement companies;
any company that needs a versatile sleeving machine to run both tamper evident neckbands
and shrink sleeve labels.

October 29, 2006.  PDC International has introduced a heavy-duty, and highly flexible, shrink
sleeving machine that runs both TE (tamper evident) neckbands and shrink sleeve labels. 

Marketed as the R-200 Evolution Series, these robust labeling systems are engineered for
continuous operation at speeds between 50 and 200 cpm.  They provide precise graphic
orientation, and accommodate sleeve diameters from 38 mm to 175 mm
(sleeve height: 67-250 mm.)

Containers can be filled or empty, and the R-200 Evolution’s product handling system
accommodates virtually any product size and shape, including round, oval and square
packages.  PVC, PETG, and OPS labels, in gauges a thin as 40 micron, are all compatible.

R-200 Evolution labeling systems area major “evolution” in operator flexibility:  tool-less
changeover requires less than 20 minutes, and ready access to reel location makes the
system ergonomic and easy to operate.  No dedicated operator is required.

Evolution Series labeling systems are an excellent alternative for end-user packagers
and contract packers who want a “workhorse” shrink labeler that also makes a great
appearance – and at an affordable price.

R-200 Evolution labeling systems have a space-saving footprint – just 40” X 40”.
The use of off-the-shelf components assures that operations costs remain low
throughout the system’s long service life. Systems use field-proven controls
technology and are both UL and CE approved.  

The R-200 Evolution Shrink Labeler was developed by an international R&D team
from PDC’s American and French facilities. 

For more information, contact sales@pdc-corp.com

>> DOWNLOAD R-200 LABELING SYSTEMS BROCHURE

 

BENEFUL® PREPARED MEALS TAKES HOME WINNING VOTES FOR
PACK EXPO SELECTS AWARDS PROGRAM

November 9, 2006 – Packaging professionals attending PACK EXPO International voted the sleek package developed for Beneful® Prepared Meals™ as the winner of the inaugural PACK EXPO Selects™ awards program. PACK EXPO Selects™ was the newest addition to The Showcase of Packaging Innovations™, a special pavilion sponsored by The Dow Chemical Company.  

The PACK EXPO Selects™ program was comprised of a special display and electronic voting system that allowed tradeshow attendees to recognize the year’s most innovative packaging designs by voting for their favorite nominee.

Each of the fifteen finalist packages were developed, designed, converted or produced by one or more PACK EXPO International 2006 exhibitors. PACK EXPO International is sponsored and produced by the Packaging Machinery Manufacturers Institute (PMMI).

PACK EXPO Selects™ 2006 Winner: Beneful® Prepared Meals™ Dog Food
The Beneful® Prepared Meals™ dog food package was designed to create a distinctive product that would appeal to pet owners, incorporate barriers needed for extended shelf stability and provide the performance needed to withstand the high temperatures and pressure of the retort process.

The final product is thermoformed of a proprietary, clear, seven-layer polypropylene/ ethylene vinyl alcohol coextrusion designed to achieve specific barrier and performance requirements. The innerseal locks out air and other elements to protect nutrients while the container’s full body, heat-shrinkable sleeve label includes product viewing windows. If contents are left over, consumers can easily snap on the lid to reseal the container and refrigerate for future use.

Contributing exhibitors to the Beneful® Prepared Meals™ product include Alcoa Packaging, Hans Rychiger AG, Orics Industries, Inc., PDC International Corporation and Printpack, Inc.
 

DESIGN PARTNERSHIP YIELDS ERGONOMIC, AESTHETIC BENEFITS
FOR PACKAGING MACHINERY USERS

Who benefits? Contract packers, food / beverage and vitamin suppliers; any company considering the purchase of a sleeving machine that will runtamper evident neckbands andshrink sleeve labels.

PackExpo, October 29, 2006.  PDC International Corporation, a global supplier of tamper evident packaging machinery and shrink tunnel systems, has collaborated with Tanaka Kapec (“TKDG”), an international design group known for its work in packaging laser and robotic technology, also high speed sorting systems and medical electronics.

The product of this consortium is PDC’s Evolution Series, a family of highly ergonomic and space-efficient shrink labeling systems, which debuted at PackExpo this morning.  

Engineering for the Evolution Series was developed by R&D teams from PDC’s US and French facilities.  TKDG participated in aspects of development relative to industrial design, ergonomic enhancement and branding, and created the series’ enclosure. 

The Evolution Series R-200, shown in PackExpo booth #N-4229, is a flexible, robust sleeving machine that runs both TE neckbands and shrink sleeve labels.  Its unique product handling system accommodates virtually any product geometry, including round, oval and square packages.  It will also be demonstrated at Emballage in Paris, France, November 20–24, 2006 (Hall 3, booth #C056).

For more information, contact sales@pdc-corp.com.

 

PDC INTERNATIONAL AND MARBURG INDUSTRIES ANNOUNCE STRATEGIC MARKETING ALLIANCE

October 29, 2006. Norwalk, Connecticut – Marburg Industries, of Vista, CA and PDC International Corporation, of Norwalk, CT, both long time PMMI members, have announced the formation of a Strategic Marketing Alliance to better serve their extensive customer bases in the shrink sleeve machinery market. Both companies have been in business for over 35 years specializing in machinery for the application of heat shrinkable tamper evident seals and shrink sleeve labels, as well as the shrink tunnels for these applications.  This alliance dramatically increases the offerings available to both company’s customers.  Each company has specialized in different speed ranges and applications in this field, and now products from each can be merged into systems that provide optimal value and performance for a given customer’s needs. PDC and Marburg look forward to many years of cooperation and leveraging both brands to their maximum potential.

For more information, contact sales@pdc-corp.com.

 

PDC's CONTRACT SLEEVING SERVICES PROVIDE SLEEVED CONTAINERS FOR PRODUCT DEVELOPMENT, TEST MARKETS AND PRODUCTION QUANTITIES.

>> DOWNLOAD CONTRACT SLEEVING SERVICES BROCHURE

If you'd like to
publish information on
the small steam tunnel,
it's available here.
 
If you'd like to
publish this shrink
sealer information,
it's available here.
 
 
  NEW SHRINKSEAL LABELING SYSTEM FROM PDC IS THE PERFECT MEDICINE FOR THE PHARMACEUTICAL PACKAGING INDUSTRY

Built to provide super-high operating efficiencies and designed to exceed the rigorous demands of the pharmaceutical industry, the new PDC 65 Series Shrinksealer Labeling system is ideal for all drug, eye care and vitamin supplement tamper evident packaging applications...

>> Read the full article
 
 
 
 
  NORWALK FIRM PIONEERS IN NICHE MARKET
By VINCENT DONATO for the FAIRFIELD COUNTY BUSINESS JOURNAL

Take a new jar of mayonnaise off the grocer's shelf and you'll notice a little plastic collar on the lid. It simultaneously assures you that no one has ever opened the bottle and acts as a speed bump on the way to that perfect salad or sandwich. Both the tamper-evident seal and eye-catching label were probably applied by a machine made right here in Fairfield County by the family-owned PDC International Corp. of South Norwalk. PDC has made its mark pioneering in what is a classic niche market. Its reward has been annual sales in excess of $10 million...

>> Read the full article
 
 
 
 
  PACKAGING INSPECTION SYSTEMS KEEP A SHARP EYE ON PRODUCTS

Designed to inspect for the presence and correct position of heat shrinkable tamper evident bands and shrink sleeves, the new Smooth Diversion Inspection/Ejection Systems from PDC International Corporation are built to gently divert products off conveyors without damage, and insure the integrity of packaged items reaching the end of production lines...

>> Read the full article
 
     
Contact us for more on PDC labeling systems, data trackers or inspection systems.
© PDC International Corp. 2010
PDC labeling systems
are shipped using

PDC labeling systems  are shipped using UPS, FedEx and DHL